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Digital Twins Open Integrated Factory Example
Intelligent manufacturing, 3D data integration, process optimization, energy conservation and efficiency improvement.
Type
Intelligent manufacturing
Tags
Other resource gains
Mechanical manufacturing automation
Intelligent manufacturing
Open integrated factory
Solution maturity
Mass promotion / Mass production
Cooperation methods
Face-to-face consultation
Applicable industry
Manufacturing
Applications
Intelligent manufacturing
Key innovations
The innovation of this product lies in integrating 3D data design, intelligent flexible production and distributed 3D printing, greatly optimizing resource utilization, reducing manufacturing, warehousing and logistics costs and waste, and achieving efficient and sustainable green manufacturing.
Potential economic benefits
Significantly reduce manufacturing costs, inventory and operating expenses; significantly improve production efficiency, flexibility and design change speed; optimize resource allocation to ensure consistent data and achieve corporate profit growth.
Potential climate benefits
Virtualized data engineering reduces rework, material and energy waste by optimizing design and production processes. Distributed manufacturing execution improves resource utilization efficiency, and intelligent AGVs reduce energy consumption.
Solution supplier
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Shanghai second Polytechnic University
Shanghai second Polytechnic University
Shanghai Second Polytechnic University focuses on industrial applications, cultivates senior specialized talents with strong practical abilities, and helps industrial upgrading.
Shanghai,China
Solution details

     Virtualized data engineering demonstrates that manufacturing engineering integrates design and manufacturing. Ability to directly mine production-related data from the master data and bill of materials of the design department, including production bill of materials, process routes and inspection characteristics. The entire process is based on 3D data. If companies want to complete design changes quickly, 3D models support the process. You can simulate the assembly sequence and then use it as a work instruction to transmit product changes to the production line in an orderly manner, gain a comprehensive and thorough understanding of the objects affected by the changes, ensure that production-related data from each department is consistent, and use 3D visualization technology to improve the bill of materials and The quality of the process route.

   The distributed manufacturing execution process demonstrates that in an open integrated factory, automated guided vehicles (AGVs) function as mobile assembly tables, demonstrating new opportunities brought by highly integrated and dynamic and flexible production lines. Through human-computer interaction, manufacturing automation is realized, existing resource utilization is optimized, flexibility is improved, unmanned assembly stands are efficiently utilized, processes are optimized, costs are reduced, and transparency from machines to management processes is achieved.

   Distributed manufacturing, establishing a 3D printing station in the factory. By seamlessly integrating 3D printing into your supply chain and spare parts process, the system can check whether parts are produced and ensure that approved quantities of parts are printed using specified equipment and materials. Parts produced through additive manufacturing are integrated into production lines to leverage existing 3D printing expertise and capabilities on the market in a scalable manner, reducing manufacturing, storage, logistics and operating costs.

    Intelligent manufacturing factories are used for the upgrading and transformation of manufacturing enterprises, VR scenarios are used for enterprise training and technological transformation; intelligent manufacturing laboratories are used in the teaching and scientific research environment of related majors in colleges and universities.

Last updated
11:30:23, Nov 04, 2025
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