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Waste heat power generation organic Rankine cycle system
Organic Rankine cycle system: Recovering industrial waste heat at 100-300℃, saving energy and efficiency.
Type
Engineering
Tags
Industrial energy conservation
Energy-saving
Medium and low temperature
Metallurgical heat energy engineering
Power generation
Industrial waste heat
Organic rankine cycle
Solution maturity
Early adoption / Process verification
Cooperation methods
Technology shares
Face-to-face consultation
Applicable industry
Manufacturing
Applications
Industrial waste heat utilization
Key innovations
The core innovation is to build an ORC variable-working condition experimental platform that runs smoothly, develop ORC system design software, and build a wide-range scroll expander performance test platform.
Potential economic benefits
Recovering medium and low temperature waste heat significantly saves energy, reduces operating costs, improves resource utilization efficiency, and brings considerable economic benefits. Design software optimization systems.
Potential climate benefits
This green technology product efficiently recovers medium-and low-temperature industrial waste heat at 100-300℃ and converts it into electrical energy. This directly reduces the need for traditional fossil fuel power generation, thereby avoiding carbon dioxide emissions.
Solution supplier
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Tongji University
Tongji University
Tongji University: The national "double first-class" construction university uses advantageous disciplines such as civil engineering, architecture, transportation, and environment to cultivate innovative talents to serve national construction and sustainable urban development.
Shanghai,China
Solution details

Background:In response to the utilization of various medium-and low-temperature industrial waste heat at 100-300℃, the research team built a small organic Rankine cycle demonstration experimental platform with an output power of 3kW, and the platform works well. Based on experimental data, organic Rankine cycle system design software has been developed, which can carry out design calculations related to system performance such as the screening of working fluids, equipment selection, parameter optimization, and refrigerant charge volume of the organic Rankine cycle system based on actual engineering conditions. The expander is one of the key equipment in the organic Rankine cycle. Aiming at the performance research of working parts, a performance experimental platform for a scroll expander using compressed air as the working medium has been built, which can conduct experimental research on scroll expander or other small and medium-sized expander equipment; The CFD numerical analysis method is used to simulate and analyze the performance of the scroll expander, and the effects of different geometric structures and operating parameters on the performance of the scroll expander can be obtained. It is necessary for the application of the scroll expansion airborne organic Rankine cycle system.

Energy-saving products:Organic Rankine cycle system experimental platform; small scroll expander experimental platform for organic Rankine cycle system; organic Rankine cycle system design software.

Related technologies:Organic Rankine cycle system design, scroll expander performance testing technology, CFD simulation technology of scroll expander working process

Technological innovation:An organic Rankine cycle system experimental platform was designed and built. The experimental platform runs smoothly and can realize operating adjustments under varying working conditions; the built scroll expander performance experimental platform can realize performance experimental tests over a wide range, providing guidance for the operation of scroll expander in the ORC system.

Energy saving effect:Using low-grade waste heat resources, the energy saving effect is significant. Experimental test results show that the system cycle efficiency is about 5%.

Last updated
13:11:12, Nov 04, 2025
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