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New technology for reducing low-temperature and low-carbon emission iron compounds to elemental iron
Biomass low-temperature reduces iron, energy-saving and environmentally friendly, and co-produces high-value chemicals.
Type
Process technology
Tags
Information & systems
Environmental health prevention technology
Electronic information technology
Solution maturity
Early adoption / Process verification
Cooperation methods
Overall transfer
Technology licensing
Applicable industry
Information transmission, software and information technology services
Applications
Green metallurgy
Key innovations
This technological innovation lies in using biomass to reduce iron compounds in situ at low temperatures of 200-300°C to produce elemental iron, while efficiently producing high value-added chemicals. It is the world's first and breaks through the problems of high energy consumption and high pollution in traditional smelting.
Potential economic benefits
This technology greatly saves energy and significantly reduces the high energy consumption cost of traditional smelting through low-temperature ironmaking at 200-300℃. At the same time, biomass is efficiently converted into high value-added chemical products (such as lactic acid and hydrogen), opening up new profit growth points. The process is simple, easy for industrial scale-up, and reduces production investment and operating costs.
Potential climate benefits
Low-temperature ironmaking significantly reduces energy consumption and carbon emissions. Biomass replaces coke as a reducing agent to reduce the use of fossil fuels. At the same time, high-value chemicals are produced to further reduce the carbon footprint.
Solution supplier
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School of Environment, Shanghai Jiao Tong University
School of Environment, Shanghai Jiao Tong University
School of Environmental Science and Engineering, Shanghai Jiao Tong University: Engaged in environmental science research, engineering technology innovation and talent training, serving national ecological and environmental governance.
Shanghai,China
Solution details

Based on our early accumulation of biomass resource transformation, this project proposed for the first time and realized the use of biomass to directly reduce various iron compounds in situ at a low temperature of 200-300oC to produce elemental iron, and at the same time, biomass was efficiently oxidized into a high-value added chemical platform product. This result demonstrates the feasibility of developing innovative technologies for energy conservation, environmental protection, and low-temperature iron smelting. Biomass mainly involves glycerol, and the reaction product has high purity and high yield. By controlling the reaction conditions, the conversion rate of oxidized iron to elemental iron can be close to 100%, and the conversion rate of glycerol to lactic acid and hydrogen can reach 70%. The liquid phase of the product is mainly composed of lactic acid and residual glycerol. The component is single, easy to separate and purify, simple process and easy to industrial scale-up.  

As we all know, traditional metal smelting processes have high energy consumption, high pollution, and high CO2 emissions, and the emergence of low-temperature smelting technologies that are energy-saving and environmentally friendly is urgently needed. This technology proposes to use biomass to directly reduce various iron compounds in situ at a low temperature of 200-300oC to produce elemental iron. Compared with traditional high-temperature iron smelting methods above 1000 degrees Celsius, this project achieves low-temperature iron smelting at 200-300 degrees Celsius, which can solve the major problems of high energy consumption, high pollution and high CO2 emissions in the traditional iron smelting industry. Not only can iron compounds be effectively reduced to elemental iron, but biomass as a reducing agent is also oxidized into high value-added chemical platform products. This technology has not yet been reported and is the world's first. The realization of this technology is undoubtedly a major innovation breakthrough in the steelmaking and ironmaking industry, and its economic and social benefits are undoubtedly immeasurable.  


Last updated
01:01:04, Nov 08, 2025
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