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Integrated low-temperature vacuum dehydration and drying technology
Vacuum pressure filtration and low-temperature drying are efficient and energy-saving, and realize deep dehydration of sludge solid waste.
Type
Equipment
Tags
Water environment
Solution maturity
Mass promotion / Mass production
Cooperation methods
Technology licensing
Applicable industry
Manufacturing of special equipment for environmental protection
Applications
Waste disposal
Key innovations
The innovation of this technology lies in integrating mechanical pressure filtration dehydration with vacuum drying, using environmental pressure to reduce the boiling point of water, and achieving efficient low-temperature drying. The core innovation point is the fully automatically produced multi-functional drying filter plate, which integrates filtration, pressure filtration, vacuum pumping, heating and drying, and has excellent temperature resistance, strength and heat transfer properties.
Potential economic benefits
Significantly reduce energy consumption (saving more than 15%) and heat source costs, improve drying efficiency, significantly reduce operating expenses, and achieve significant economic benefits.
Potential climate benefits
This technology significantly reduces energy consumption and directly reduces carbon emissions during the treatment process. The low-temperature characteristics facilitate waste heat utilization and further reduce the carbon footprint. Reducing sludge also reduces transportation carbon consumption.
Solution supplier
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Shanghai Fujie Environmental Protection Technology
Shanghai Fujie Environmental Protection Technology
Shanghai Fujie Environmental Protection Technology focuses on efficient treatment and resource utilization of sludge and solid waste, providing comprehensive environmental protection solutions.
China
Solution details

Utilizing the principle that the boiling point of water decreases after the environmental pressure is reduced, mechanical pressure filtration dehydration and vacuum drying technology are integrated to achieve the integration of dehydration and drying, and greatly reduce the heat source temperature, vaporization temperature and dehydration and drying of materials such as sludge. Energy consumption throughout the process achieves efficient dehydration, low-temperature drying and process energy conservation. In terms of the production and manufacturing technology of high-temperature resistant drying filter plates, fully automatic programmed production is achieved from feeding, forming, sizing to final processing and assembly. The drying filter plate integrates the functions of filtration, pressure filtration, vacuum pumping, heating and drying. In one, it has good temperature resistance, high mechanical strength, high heat transfer efficiency, good sealing performance, and strong resistance to large temperature changes. Heat source temperature <90℃; vaporization temperature: about 45℃; unit energy consumption <2800kJ/kgH2O; equipment temperature resistance: up to 120℃; water content of incoming and outgoing materials: 90-99% reduced to 30% at a time (the minimum can reach less than 10%). Reduce the moisture content of urban and industrial sludge, industrial solid waste and other materials from 90-99% to below 30% at a time (The minimum moisture content can reach below 10%), which greatly reduces the heat source temperature (above 100℃ to below 90℃), the vaporization temperature (100℃ to about 45℃) and the entire process of dehydration and drying under traditional atmospheric pressure conditions. Energy consumption (unit energy consumption from 3,200 - 3,500 kJ/kgH2O to <2800kJ/kgH2O, saving energy by more than 15%).

Last updated
11:46:48, Nov 05, 2025
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