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Ultrasonic scale and scale scaling system
Ultrasonic pulse scale inhibition and scale removal system is efficient, energy-saving and environmentally friendly, and heat exchange equipment is optimized.
Type
Equipment
Tags
Other resource gains
Explosion-proof
Ultrasonic
Scale inhibition system
Scale removal system
NULL
Solution maturity
Mass promotion / Mass production
Cooperation methods
Overall transfer
Technology licensing
Joint venture cooperation
Technology shares
Applicable industry
Water conservancy, environment and public facilities management
Applications
Energy conservation and emission reduction
Key innovations
This product adopts new high-temperature-resistant magnetostrictive materials and efficient control strategies, combined with reliable explosion-proof design to achieve efficient ultrasonic scale inhibition and scale removal, significantly improving efficiency, saving energy and costs, outstanding environmental protection advantages, reaching the international advanced level.
Potential economic benefits
Significant benefits in energy conservation, cost reduction and environmental protection. The market prospects are broad. In the next ten years, the anti-scale and descaling service market will exceed 450 billion, and the market capacity of this technology is expected to reach 150 billion.
Potential climate benefits
The ultrasonic scale inhibition system improves heat exchange efficiency, saves energy consumption, and reduces the use of traditional cleaning agents, thereby significantly reducing carbon emissions.
Solution supplier
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Donghai Station, Institute of Acoustics, Chinese Academy of Sciences
Donghai Station, Institute of Acoustics, Chinese Academy of Sciences
The East China Sea Research Station of the Institute of Acoustics, China Academy of Sciences is committed to underwater sound scientific research in the East China Sea region and serving marine national defense and resource development.
Shanghai,China
Solution details

It mainly introduces the following aspects:

1. Project introduction (brief introduction of the basic situation of the project)

The ultrasonic pulse scale and scale removal system developed in this project uses a series of related physical effects produced when ultrasonic waves propagate in metal media and media in direct contact with it to achieve technical means for preventing scale and scale removal of heat exchange equipment. Compared with traditional cleaning methods, the method has huge breakthroughs in anti-scale removal effect, energy savings, cost savings and environmental protection.

New magnetostrictive materials, efficient control strategies, innovative production processes, reliable explosion-proof and safety design and scientific application of anti-scale technology make the system reach the domestic leading and international advanced level in the field of anti-scale and descaling technology for heat exchange equipment.

2. Cooperation content

(1) Brief introduction of the main related technologies involved (mainly introduce the main technical contents involved in this project and other technologies that need to be supported)


The team developed a new high-efficiency magnetostrictive material with a Curie point of 980℃, and its temperature resistance is three times that of traditional materials. Ceramic nano-coating process, high-temperature vacuum welding process, material heat treatment process. The explosion-proof design is adopted with a flame-proof enclosure "d". The explosion-proof enclosure can withstand the internal explosion of explosive mixtures that enter the enclosure through any joint surface or structural gap of the enclosure without damage, ensuring that the system is safe and reliable in an explosive hazardous gas environment and certified by a nationally recognized inspection unit.

(2) Proposed cooperation areas and cooperation objects (mainly describe the areas and recipients of cooperation in the project)

Environmental protection/petrochemical/energy conservation and environmental protection and other industries. Cooperation across the country.

(3) Proposed cooperation model (briefly introduce the future business model of the project and the cooperation model you hope to carry out)

Technology licensing, technology shareholding, etc.

3. Cooperation cases (if there are demonstrations, applications, etc., available)

At present, the market size of my country's heat exchanger industry is about 80 billion yuan. Based on the stable growth in demand for heat exchangers in petroleum, chemical, electric power, metallurgy, shipbuilding, machinery, food, pharmaceutical and other industries, my country's heat exchanger industry will maintain steady growth in the future. It is expected that from 2015 to 2020, my country's heat exchanger industry will maintain an average annual growth rate of around 10 to 15%. By 2020, the scale of my country's heat exchanger industry is expected to reach 150 billion yuan. With the rapid growth of the scale of the heat exchange industry, the demand for scale inhibition and scale removal systems for heat exchange equipment will also increase, so it can be seen that its future promotion prospects are very considerable!

The total market volume of scale prevention and scale scale-related services in various industries in the next ten years = 450 billion yuan; the market capacity of ultrasonic scale prevention and scale removal technology in the next ten years (ultrasonic scale prevention and scale removal, traditional physical scale removal and chemical scale removal) stands on three sides)= 4,500*30%= 150 billion yuan;

4. Project implementation unit (brief introduction of the main undertaking unit and cooperating unit of the project)

Project Undertaking Unit: East China Sea Research Station, Institute of Acoustics, China Academy of Sciences;

Introduction: The East China Sea Research Station of the Institute of Acoustics, China Academy of Sciences (hereinafter referred to as the East China Sea Research Station) was founded in 1960 and is a central institution stationed in Shanghai. The East China Sea Research Station is mainly engaged in research in the fields of underwater acoustic navigation technology, underwater acoustic positioning technology, underwater acoustic detection and countermeasures technology, ultrasound application technology, digital communication and information processing technology, and medical acoustics technology. Over the past 50 years since its establishment, the station has evolved from being initially dominated by underwater underwater acoustic experiments to gradually develop into a scientific research entity that meets the needs of national defense underwater acoustic construction and national economic development, and has strong scientific research strength and scientific and technological innovation capabilities. Many scientific research achievements have reached International and domestic first-class level.

There are two muffling experimental ponds built in the Donghai Research Station, which are equipped with large and small scenery measuring vehicles and a complete set of underwater acoustic measurement systems, which can carry out various underwater acoustic technology research and equipment performance testing. The Xin 'anjiang Experimental Ground is built in Qiandao Lake in Hangzhou, which is the only lake underwater sound test base of the Chinese Academy of Sciences in China; it has jointly built the Zhejiang Zhongke Electroacoustic R & D Center with Jiashan, and the Acoustic Engineering Center with Jiaxing (the main supporting unit). The East China Sea Research Station is affiliated with the Hydroacoustic Branch of the Acoustic Society of China, and edits and publishes the national first-level core journal "Acoustic Technology."


Last updated
10:48:08, Nov 04, 2025
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