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Industrialization study on modified fly ash by fluidized bed vapor deposition method
Vehicle fly ash modification significantly improves concrete mobility and reduces costs.
Type
Material modification system
Tags
Functional composites
Composite materials other subjects
Prevention and control of air pollution sources
Nanomaterials
Deposition method
Fly ash
Solution maturity
Early adoption / Process verification
Applicable industry
Scientific research and technology services
Applications
Architecture
Key innovations
The in-situ modification of fly ash by vehicle-mounted fluidized bed CVD overcomes its low activity and adsorption problems through nano-layers, significantly improves concrete fluidity, and achieves simplified production and rapid promotion.
Potential economic benefits
Improve the utilization rate of fly ash, significantly reduce concrete production costs, and improve building quality. This technology is conducive to rapid promotion, transforming intellectual property rights into actual productivity, and bringing economic benefits.
Potential climate benefits
Modified fly ash can significantly increase its content in concrete and replace more high-carbon-emitting cement, thereby significantly reducing carbon emissions in the cement production process and reducing the overall carbon footprint of building materials.
Solution supplier
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Tongji University
Tongji University
Tongji University: The national "double first-class" construction university uses advantageous disciplines such as civil engineering, architecture, transportation, and environment to cultivate innovative talents to serve national construction and sustainable urban development.
Shanghai,China
Solution details

Fly ash is an essential material for modern concrete, which can help its "ball effect" to improve pumping performance and reduce costs. However, its low activity characteristics limit its addition and the above advantages, and the unburned carbon it contains will adsorb water reducing agent, thus weakening its role in improving mobility. On the basis of a large number of laboratory studies and certain theoretical results obtained, a fluidized bed chemical vapor deposition method is adopted, using a fly ash reservoir as a fluidized bed, and vaporized modified materials are introduced into it and uniformly coated on the surface of fly ash particles., forming a nano-level modified layer, significantly improving the fluidity of concrete. Preliminary results show that using mobile modification method can simplify production and is conducive to the promotion of this technology. Therefore, it is necessary to study a bulk vehicle-mounted modified material adding device and the corresponding fluidized bed vapor deposition process suitable for this technology; specifically, using bulk trucks as the fluidized bed and using their gas source and power supply as power to develop vehicle-mounted modification devices, focusing on solving a stable production process that can complete modification during rapid loading. Various optimization schemes have been designed and mobile device prototypes have been fabricated, and preliminary attempts have shown their strong feasibility. Goal: Transform the established series of intellectual property rights into actual productivity, quickly promote it, improve concrete performance more extensively, and improve building quality.

Last updated
01:04:43, Nov 05, 2025
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