
Construction Technology of DN4.0m Ultra-Large Diameter and Long-Distance "S" Curve Pipe Jacking
Ultra-large diameter S-shaped curve pipe jacking technology is efficient and environmentally friendly and solves soft soil construction problems.
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Key innovations
This technology develops a φ4.64m boring machine, innovates S-curve automatic guidance, long-distance dry mud transportation and jacking control, solves complex pipe jacking problems, is the first in the world, is efficient and environmentally friendly, and has won 11 patents.
Potential economic benefits
Improving construction efficiency, reducing project costs, and solving construction problems have broad market promotion potential and bring significant economic benefits.
Potential climate benefits
This technology significantly improves tunnel construction efficiency and reliability through ultra-large diameter excavation, precise guidance and long-distance dry mud transportation technology. This directly reduces the fuel and power consumption, construction time and rework of construction machinery, thereby reducing the project's total carbon emissions.
Solution supplier
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Shanghai civil engineering group
China Railway Shanghai Engineering Bureau Group Co., Ltd. is a large-scale state-owned comprehensive construction enterprise specializing in undertaking railway, highway, municipal and other infrastructure projects.
Shanghai,China
Solution details
The scientific and technological field of the project: Tunnel and underground engineering
Main technological innovation contents:
- Development of ultra-large diameter pipe jacking machine
The pipe jacking machine is the key equipment in pipe jacking construction. According to the construction conditions of this project, a φ4.64m ultra-large diameter pipe jacking machine was successfully developed. Its reliability and stability directly affect the construction progress and cost. - Research on automatic measurement and guidance technology for S-shaped curve pipe jacking
Based on wireless and relay data transmission technology, an automatic measurement guidance system with independent intellectual property rights has been developed, which can quickly provide accurate guidance data, improve work efficiency, and solve long-distance S-curve pipe jacking measurement problems. - Research on long-distance pipe jacking dry mud transportation technology
By improving the characteristics of muck, using pump pipes lined with polytetrafluoroethylene drag reduction and relay pumping technology, long-distance continuous transportation of dry mud is achieved, which is conducive to environmental protection. - Research on long-distance pipe jacking control technology
By optimizing the property of thixotropic mud and setting up a detachable steel-concrete combination relay room, smooth jacking of large-diameter and long-distance pipe pipes is achieved.
Intellectual property rights: Relying on this project, a total of 11 national patents have been obtained, including 5 invention patents and 6 utility model patents.
Application promotion situation:
The φ4.64m ultra-large diameter long-distance S-shaped curve pipe jacking in the southern line transmission trunk line improvement project in the Bailonggang area of Shanghai City is the first time in the world. It is characterized by high difficulty in construction and high risk. Through this research, a φ4.64m full-section earth pressure balance pipe jacking machine was developed, and a complete set of earth pressure balance pipe jacking construction technologies were applied, including automatic measurement and guidance, mud resistance reduction, combined relay room, dry mud transportation and other technologies. The construction problem of large-diameter (φ4.64m), long-distance, curved pipe jacking through soft soil layers was solved. This achievement has a series of advantages such as reliable technical performance, high work efficiency, and good safety performance. Applying it to underground sewage treatment projects not only enriches underground pipeline construction technology, but also achieves good social and economic benefits, and has high promotion and application value and broad technical and economic prospects.
Last updated
12:08:19, Nov 04, 2025
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