Wear-resistant and corrosion-resistant ceramic coating technology
Aerospace harsh environment, high-performance wear-resistant ceramic coating.
Type
Tags
Solution maturity
Mass promotion / Mass production
Cooperation methods
Applicable industry
Applications
Key innovations
The thermal sprayed wear-resistant ceramic coating is highly innovative in technology and has independent intellectual property rights. By accurately controlling the coating composition, structure and stress, it achieves excellent performance under extreme working conditions such as aerospace (high load bearing, wide temperature range thermal shock, salt spray corrosion).
Potential economic benefits
This technology significantly reduces maintenance and replacement costs and improves equipment operating reliability and efficiency by extending the life of key components such as aerospace and high-end pump valves. Independent intellectual property rights and the application of key national projects establish market competitive advantages and achieve high-value substitution for imports, bringing considerable economic benefits and market share.
Potential climate benefits
This wear-resistant ceramic coating extends the service life of key aerospace and pump valve components and significantly reduces the need for new component manufacturing and replacement, thereby reducing carbon emissions during raw material mining, processing and production.
Solution supplier
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Shanghai Institute of Silicate, Chinese Academy of Sciences
The Shanghai Institute of Silicate, Chinese Academy of Sciences, focuses on the research of advanced inorganic materials and supports high-tech industries and major national needs.
Shanghai，China
Solution details
Application areas:
Aerospace power and transmission systems and mechanical systems such as high-end pumps and valves
Technical characteristics:
The thermal spray wear-resistant ceramic coating deposition technology with independent intellectual property rights can obtain a wear-resistant ceramic coating system with good quality consistency and controllable composition, structure and stress levels, meeting the requirements of harsh wear service conditions such as high load bearing, high temperature, oxygen-rich, and wide temperature range thermal shock and salt spray corrosion environment.
Performance indicators:
The thickness of the coating is 50 - 600μm and the porosity is 6%. It meets the working conditions of high load bearing (PV=25 - 100MPa·m/s) and wide temperature range alternating thermal shock (-183 - 600 ℃). The salt spray corrosion resistance life of the coating is more than 1000 hours
Current status:
In Jiading District, Shanghai, there is a thermal spraying wear-resistant and corrosion-resistant ceramic coating production process equipment and testing and characterization equipment platform, applying for and authorizing more than 20 invention patents, and some coating products have been applied for key models in the national aerospace field.
Last updated
07:46:24, Nov 05, 2025
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