This technology provides photocatalytic reactions, microchannel mixed and continuous production, which can greatly shorten the reaction time and greatly reduce the emission of three wastes; after normal operation, differences between batches are basically unnecessary to consider; it can improve the reaction yield and product purity, eliminate safety hazards, shorten the reaction production cycle, reduce the generation of solvents and waste, and can be used in pharmaceutical companies.
technical background
At present, the production of chemical products and synthetic pharmaceuticals mainly rely on kettle reactions, which are characterized by obvious batch production. The photocatalytic and microchannel continuous flow reactions we do are mainly based on continuous production, and basically no need to consider differences between batches after normal operation. The main reason is that the environmental protection situation is severe, and our process can greatly reduce the emission of three wastes.
technical principle
Traditional synthesis uses thermodynamic methods such as high temperature and high pressure to synthesize organic compounds. We use light as an energy source to promote the synthesis of organic compounds. Under the action of photocatalysts, the visible light energy of LEDs is converted into chemical energy with high added value. The continuous flow of microchannels further optimizes the mass transfer and heat transfer effects to a very high level. Because the improvement of mixing methods, the reaction base liquid does not mix back with raw materials, which can greatly reduce the generation of by-products. Performance in this area. It is far from comparable to current kettle reactions and pipeline reactions.
application impact
Currently, the comprehensive process cost of products that have been put into production is high (long time consuming, high emissions, complex operations, safety costs, etc. can be classified as costs), so it is necessary to improve the photocatalytic-continuous flow process for new products that have not been put into production.
While the current kettle reaction is still dominant, higher requirements may be placed on the current production process, which is a great challenge. Judging from the current application of the industry, it will have a very positive impact on the ultimate cost advantage, technological advancement, and innovation reflected by the enterprise itself.
Technological innovation points: photocatalytic reaction, microchannel mixed continuous production.
Future investment and benefits
The investment in process transformation or new process design is equivalent to the current traditional process, but the subsequent benefits and maintenance costs will be much reduced.
cooperation methods
The process transformation of the product will finally deliver the entire design plan, and it will not rule out methods such as shareholding cooperation.
technical advantages