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Uniformity distribution detection system for polymer water-absorbing materials
Based on optics, online inspection of the uniformity of diaper core material can improve production yield.
Type
Detection system
Tags
Other resource gains
High molecular
Uniformity distribution
Water material
Light industry
Detection system
NULL
Solution maturity
Development / Pilot validation
Cooperation methods
Technology licensing
Applicable industry
Manufacturing
Applications
Industrial quality control
Key innovations
This innovation lies in its pioneering online, non-contact detection system based on near infrared spectroscopy, which can quickly and accurately evaluate the uniformity of polymer water-absorbing materials, solve core problems in diaper production, and significantly improve production efficiency and product quality.
Potential economic benefits
Improve product quality, production efficiency and yield, reduce waste and material waste, reduce production costs, and bring significant economic returns.
Potential climate benefits
The system significantly reduces the defective rate by improving the uniformity detection efficiency of polymer water-absorbing materials. This directly reduces the waste of raw materials (such as polymers, non-woven fabrics, wood pulp) in the production process and avoids additional production energy consumption caused by waste products.
Solution supplier
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Quanzhou Equipment Manufacturing Research Institute
Quanzhou Equipment Manufacturing Research Institute
Quanzhou Equipment Manufacturing Research Institute focuses on the research and development and application of core equipment manufacturing technologies, empowers industrial upgrading, and drives high-quality development of intelligent manufacturing and regional economy.
Solution details

1. Project Introduction

Polymer water-absorbent materials are necessary materials in the production and manufacturing of light industrial products. Their uniformity refers to the difference in raw material density in various areas after the polymer water-absorbent material is pressed against the nonwoven fabric. Uneven distribution will lead to water absorption in different areas. Uneven, affecting the quality and performance of the product. Existing cloth distribution methods lack fast and accurate quantitative testing methods and equipment. Rapid and accurate online testing of the uniformity of polymer water-absorbing materials during the production process is crucial to improving production efficiency and product yield. Based on optical inspection technology, this project develops a set of polymer water-absorbing material uniformity distribution detection system to realize non-contact rapid detection of the distribution density and uniformity of water-absorbing materials such as wood pulp and SAB attached to the surface of non-woven fabrics during the production process. Solve the current industry problem of uniform distribution of core materials in the diaper production process.

2. Cooperation content

In order to solve the current industry problem of uniform distribution of core materials in the diaper production process, this project designs and develops an online detection system for the uniformity of polymer water-absorbing materials based on near infrared spectroscopy technology to realize non-contact rapid detection of the uniformity of polymer water-absorbing materials such as SAP adhered to the surface of nonwoven fabrics during the production process. A near infrared spectroscopy detection system was built to intelligently detect the uniformity of diapers. A mathematical model was established by collecting a large amount of experimental data in advance. The upper computer quality analysis software quickly processed the obtained data according to the designed data processing algorithm, and based on the established model. Calculate the distribution uniformity, thereby efficiently judging the distribution uniformity of polymer water-absorbing materials.

3. Project implementation unit

[Han Jun Research Group] Intelligent Measurement and Control Technology and System Laboratory: Focusing on the key regional industrial testing and common technical needs of the industry, we carry out research on key technologies and system integration of intelligent measurement and control systems, and develop various online testing equipment and systems to meet the needs of different fields of industry. Production process quality control and automation application and industrialization of testing equipment. In addition to carrying out various cutting-edge scientific research, the laboratory also cooperates with many leading enterprises in and outside the province to jointly undertake a number of ongoing research projects and achieve seamless connection between "industry, academia and research".


Last updated
11:24:59, Nov 04, 2025
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