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Complex structural workpiece inspection system based on ultrasonic phased array
Ultrasonic phased array intelligent system efficiently and accurately detects composite material defects.
Type
Equipment
Tags
Other energy-saving products
Detection
Complex structure
Workpiece
Defects
Ultrasonic phased array
NULL
Solution maturity
Development / Pilot validation
Cooperation methods
Technology licensing
Applicable industry
Manufacturing
Applications
Manufacturing
Key innovations
The innovation of this product is that it combines ultrasonic phased array and multi-axis motion synchronization, uses FPGA adaptive algorithms to achieve coupled detection of arbitrary curved composite materials, and detects complex defects at high speed and high precision and evaluates them quantitatively.
Potential economic benefits
Improve testing efficiency, reduce labor and material losses, ensure product quality and reliability, reduce costs and increase efficiency, and improve corporate profits.
Potential climate benefits
This technology improves product quality and reliability by accurately detecting composite material defects, extends service life, and reduces scrapping and remaking, thereby saving energy and resources needed to produce new parts and reducing carbon emissions in the manufacturing process.
Solution supplier
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Quanzhou Equipment Manufacturing Research Institute
Quanzhou Equipment Manufacturing Research Institute
Quanzhou Equipment Manufacturing Research Institute focuses on the research and development and application of core equipment manufacturing technologies, empowers industrial upgrading, and drives high-quality development of intelligent manufacturing and regional economy.
Solution details

1. Project Introduction

In response to the needs of large-area rapid scanning of large components such as composite materials and automated testing of complex structures such as R angles, this project develops a multi-axis motion scanning system and supporting motion control software based on ultrasonic phased array technology to combine the motion position signal with ultrasonic data acquisition and realize scanning and imaging of internal defects of large components. Using high-precision positioning, the FPGA adaptive algorithm can realize coupled adaptive detection of composite materials with arbitrary curved shapes. At the same time, using the electronic scanning characteristics of phased array probes, the detection of large-area plates can be completed at high speed, and ultimately accurate detection of multiple complex composite materials. Internal defects such as delamination, holes, inclusions, and debonding in the R corner area of composite materials can be calculated, and the porosity, density distribution, etc. of the composite material can be calculated, as well as the quality assessment of specific areas.

2. Cooperation content

(1) Maximum size of the detectable component: 1500× 1500mm

(2) Scanning speed: 500mm/s

(3) Scan path: automated, trajectory programmable

(4) Scanning accuracy: ±0.02mm

(5) Support FPGA adaptive algorithms

3. Project implementation unit

[Han Jun Research Group] Intelligent Measurement and Control Technology and System Laboratory: Focusing on the key regional industrial testing and common technical needs of the industry, we carry out research on key technologies and system integration of intelligent measurement and control systems, and develop various online testing equipment and systems to meet the needs of different fields of industry. Production process quality control and automation application and industrialization of testing equipment. In addition to carrying out various cutting-edge scientific research, the laboratory also cooperates with many leading enterprises in and outside the province to jointly undertake a number of ongoing research projects and achieve seamless connection between "industry, academia and research".


Last updated
23:07:37, Nov 04, 2025
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