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High-performance mechanical hydraulic shears for continuous casting steel billet with zero carbon emission and their production technology
Billet hydraulic shears: Flameless cutting, efficient and energy-saving, emission reduction and cost reduction.
Type
Equipment
Tags
Clean transportation
Hydraulic shear; shearing quality; optimal shearing parameters
Solution maturity
Early adoption / Process verification
Cooperation methods
Technology licensing
Applicable industry
Ferrous metal smelting and rolling processing industry
Applications
Steel production
Key innovations
The innovation of this technology lies in that it replaces flame cutting with optimized mechanical hydraulic shears, and achieves rapid, high-quality and pollution-free shearing of high-temperature billets through process research, which significantly saves energy and reduces emissions, and has excellent benefits.
Potential economic benefits
This green technology product has significant economic benefits. Using mechanical hydraulic shears instead of flame cutting can save 1 million tons of coal and 500 million yuan per year. At the same time, carbon dioxide emissions are reduced by 2.6 million tons every year, greatly reducing environmental pollution.
Potential climate benefits
This green technology product uses mechanical hydraulic shears instead of flame cutting to directly eliminate cutting exhaust emissions. It can save 1 million tons of coal resources every year, thereby significantly reducing 2.6 million tons of carbon dioxide emissions.
Solution supplier
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Shanghai application technology University
Shanghai application technology University
Shanghai University of Applied Technology focuses on cultivating applied talents and serving industrial development and technological innovation.
Shanghai,China
Solution details

Using mechanical hydraulic shears instead of traditional flame cutting can effectively solve the problem of waste gas generated during cutting of billet and reduce resource waste. Based on the performance and shearing quality of existing mechanical and hydraulic shears, theoretical simulation + actual production verification method is used to obtain the effects of billet material, temperature, billet thickness, tool and shearing speed on the shearing process and billet shearing section. Using the controlled variable method, the factors that have the greatest influence on the cross-section shape of the billet are screened out, and the optimal conditions for cross-section formation during shearing of multiple types of steel are obtained. Hydraulic shearing of continuous cast billet can effectively seal high-temperature molten steel. It can be quickly sheared at high temperatures of 970-1050 ° C without leaking steel. It can work normally at a drawing speed of 2-4 meters/minute. The shearing process only takes 8-10 seconds, which is far faster than flame cutting (about 40 seconds). According to the annual output of a steel company of 20 million tons, and the coal consumption per ton of steel is calculated as 50kg. The hydraulic shear of steel billet does not need to consume coal resources, and can save 1 million tons of coal every year. The calculation of each ton of coal is calculated at 0.5 million yuan., it can save 500 million yuan; according to the calculation standard of carbon emissions, if the carbon dioxide emitted by consuming 1 ton of standard coal is 2.6 tons, carbon emissions can be reduced by 2.6 million tons per year.

Last updated
09:15:58, Nov 05, 2025
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